What is ZX-BRY01 Transformer Winding Deformation Tester and How to Assess Transformer Health Efficiently?

The ZX-BRY01 Transformer Winding Deformation Tester is an advanced diagnostic tool designed to evaluate the mechanical integrity of transformer windings by analyzing their frequency response characteristics. By quantifying changes in winding parameters across different frequency domains, this instrument enables engineers to determine the extent of winding deformation, identify severe internal damage, and decide whether transformer maintenance or overhaul is required. Combining high-precision measurement hardware with intelligent analysis software, the ZX-BRY01 streamlines field testing while delivering reliable, data-driven insights.

Key Features and Operational Advantages

1.Wireless Connectivity and Portability
The ZX-BRY01 integrates a microcontroller-based measurement unit with a tablet or laptop via wireless interfaces (Wi-Fi, Bluetooth) or USB, eliminating complex cabling. Its compact design (350×300×140 mm, 13 kg) ensures ease of transportation and deployment in substations or industrial sites.

2.High-Resolution Frequency Sweep Technology

Linear Sweep Mode: Covers 10 Hz–10 MHz with up to 40,000 scan points and adjustable resolution (0.25/0.5/1 kHz).

Segmented Sweep Mode: Optimizes analysis in critical bands (0.5 kHz–1 MHz, divided into four sub-ranges) for targeted fault detection.

Precision metrics include ±0.1 dB amplitude accuracy and 0.01% frequency stability, ensuring repeatability of 99.9%.

3.Non-Invasive Testing
Requires only the disconnection of transformer busbars—no need for tank disassembly or core exposure. Technicians can safely conduct tests from the transformer exterior, reducing downtime and labor risks.

4.Intelligent Software Ecosystem

Cross-Platform Compatibility: Supports Windows 98/2000/XP/7/8/10 for seamless integration into existing workflows.

Expert Diagnostic System: Automatically evaluates winding conditions by comparing current data with historical curves (up to six simultaneous datasets). Features include:

Quantitative analysis of amplitude deviations and trend identification.

Customizable reporting with color graphs and environmental parameter logging.

Rapid Measurement: Completes single-phase tests in <60 seconds, enabling full three-phase assessments (HV, MV, LV windings) within 10 minutes.

5.User-Centric Design

Auto-ranging and adaptive sampling reduce manual configuration.

Flexible lead placement eliminates measurement interference.

Post-test data annotation allows technicians to update transformer parameters offline.

Technical Specifications

Applications and Benefits
The ZX-BRY01 is indispensable for:

1.Preventive Maintenance: Early detection of winding displacement caused by short-circuit forces or aging.

2.Post-Fault Assessment: Rapid evaluation after grid disturbances to avoid catastrophic failures.

3.Quality Assurance: Verification of winding integrity during manufacturing or post-repair testing.

By minimizing intrusive procedures and automating data interpretation, the system cuts diagnosis time by over 70% compared to traditional methods. Its cloud-ready software architecture further supports predictive maintenance strategies in smart grid environments.

The ZX-BRY01 Transformer Winding Deformation Tester redefines efficiency in transformer diagnostics through its fusion of precision metrology, wireless mobility, and AI-driven analytics. For utilities and industries seeking to optimize asset lifecycle management, this tool provides a critical pathway to enhance grid reliability while reducing operational costs.

GDZX is a manufacturer of power testing equipment, offering a wide range of product categories with comprehensive models and providing professional technical support. Contact: +86-17396104357.Website: https://www.highvoltage-testequipment.com/