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Company News About When is an SF6 Density Relay Calibrator Needed?

When is an SF6 Density Relay Calibrator Needed?

2026-01-27
Latest company news about When is an SF6 Density Relay Calibrator Needed?
I. When is an SF6 Density Relay Calibrator Needed?

SF6 gas density relays are critical safety components in SF6 circuit breakers, GIS (Gas Insulated Switchgear), and combined electrical equipment. They are primarily used for:

  • Monitoring whether the SF6 gas density falls below the alarm/lockout value.
  • Preventing insulation performance degradation, equipment malfunction, or false operation due to gas leakage.

Typical scenarios where it is essential to use an SF6 density relay calibrator include:

  • Substation preventive testing
    • According to DL/T596 "Preventive Testing Procedures for Power Equipment" requirements,
    • SF6 density relays need to be calibrated regularly
    • To avoid "long-term inactivity → failure at critical moments"
  • Before commissioning/after maintenance of SF6 switches
    • New installations, expansions, and renovation projects
    • Confirming the accuracy of alarm and lockout values
  • Troubleshooting false alarms/false lockouts during operation
    • Sudden changes in ambient temperature
    • Degradation of the density relay's temperature compensation performance
    • The need for quick on-site determination of "equipment problem or relay problem"
  • Remote substations, unmanned stations, and emergency repairs
    • Lack of constant temperature conditions
    • Lack of stable power supply
    • Requiring extremely high portability and intelligence of the calibration equipment
II. What core problems can an SF6 Density Relay Calibrator solve?

Combined with the attached products (ZXMD-2000 / ZXMD-2001), these devices primarily address 5 major pain points:

1️⃣
Inaccurate calibration due to temperature fluctuations
  • SF6 density changes significantly with temperature
  • Traditional manual conversion is inaccurate and inefficient
  • The instrument automatically performs:
    • Measured pressure
    • Ambient temperature
    • Automatic conversion to 20℃ equivalent pressure
2️⃣
Difficult on-site calibration and complex operation
  • Previously required repeated adjustment of the gas circuit
  • Manual judgment of action points, relying on experience
  • ZXMD series features:
    • Fully automatic pressurization / measurement / judgment
    • No manual intervention required
    • Automatic identification of alarm / lockout action points
3️⃣
Relay "false normal" problem
  • Long-term inactivity
  • Contact oxidation and sticking
  • Reduced temperature compensation performance
  • The calibrator can accurately detect:
    • Insensitive action
    • Action value drift
    • Abnormal temperature compensation
4️⃣
Limited on-site conditions
  • No constant temperature room
  • Large temperature differences outdoors
  • Product support:
    • Direct calibration in -20℃ to +80℃ environments
    • Does not rely on laboratory conditions
5️⃣
Data traceability issues
  • Paper records are easily lost
  • Unable to compare historical data
  • The instrument supports:
    • Chinese character report printing
    • Local storage of 50 sets of data
    • Power-off data protection (more prominent in 2001)
III. Combined with Accessories: Interpretation of Technical Advantages of ZXMD-2000 / ZXMD-2001 Products
Common Technical Advantages (both models have)
  • 32-bit microprocessor + high-speed A/D
  • Pressure accuracy 0.2 grade, resolution 0.001MPa
  • Automatic temperature compensation conversion (core selling point)
  • Multiple types of transition connectors, most relays do not need to be disassembled
  • Very low gas consumption, environmentally friendly and low cost
  • Can test simultaneously:
    • 1 alarm channel
    • 2 lockout channels
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